We can prepare kits for pressure, temperature, engine operation, and any other diagnostic or monitoring needs. HYDRAULIC CIRCUIT DESIGN AND ANALYSIS A Hydraulic circuit is a group of components such as pumps, actuators, and control valves so arranged that they will perform a useful task. General Hydraulic Hints Good Assembly Practices Most important – cleanliness. Procedure: 1. No grinding or welding operations should be done in the area where hydraulic components are being installed. Don’t find your need, please feel free to contact us. To find out more about the cookies we use, see our cookie policy. Test port hoses, quick couplings, and adapters allow machine operators and maintenance personnel to connect measuring and display devices in order to diagnose, test, or monitor system pressure, instruments, contamination, etc. However, the order of magnitude of these pressures is significantly below the burst strength of the Caterpillar "XT6" product. 10000 PSI hydraulic pressure gauge. Types of JCB hydraulic pressure test kit as follows: 9000 PSI excavator hydraulic pressure test kit, hydraulic flow and pressure tester for Excavator loader forklift. When analyzing or designing a hydraulic circuit, the following three important considerations must be taken into account: 1. Types of JCB hydraulic pressure test kit as follows: 5000 PSI BSPP Pressure Test Kit. JCB Style Pressure Test Kit [3101-01-38.JCB] - 1620 Hydrotechnik Test point Combatible with most JCB machines. HYDRAULIC HOSE.com ® Page 6 North American Connections SAE Straight Thread O-Ring (ORB) SAE J1926-1 and ISO 11296-1 Conforms to MS16142, UN/UNF Threads This port connection (sometimes called O-Ring Boss) is recommended for optimum leakage control in medium and high pressure hydraulic systems. There is a test port right near the pump, may have a rubber cap on it. The following lists information when troubleshooting relief, pressure-reducing, pressure sequence, and unloading valves: Connect an "XT6" hose from test bench flow meter outlet to tank. By continuing to use this site, closing this banner or clicking 'I Agree' you agree to the use of cookies. At the small end is the hydrostatically driven, 6,150-pound 208s MiniMaster, with 47 horsepower (net) and a maximum digging depth of 8 feet 4 inches. Customised Test Kits and Adaptors MHS can design and manufacture customised test kits that are suitable for any requirement. low emission products; hydraulic reservoir tank end covers & flanges; hydraulic tank magnets & magnetic plugs; gear box breather vents & plugs; hydraulic push on- press fit breathers, dipsticks; hydraulic sae port flanges; ball valves hydraulic flow and pressure tester for Excavator loader forklift . Pressure Transducers and Pressure Transmitters for OEM, Industrial & Process applications. Minimess test point kits Catered to a wide variety of users & thread variants. Test point connection is M16x2.0. Hydraulic Test Port & Diagnostic Hose, Quick Connects - 068. All openings in the reservoir should be sealed after cleaning. All hydraulic test port are machined with stud ends acc to ISO 15171-2 standards as follows: ISO 6149-2 and ISO 9974-2 M14x1.5 metric thread. 6 Cooling is extremely efficient, with lower- More for your money. Step 7 - Directional (4-Way) Valve If the cylinder has been tested for piston leakage and found to have a reasonably tight piston, the 4-way directional valve may be checked for excessive spool leakage. But for customers selections is difference, such as company types: Jiayuan provide you with hydraulic test kit, pressure test gauges, testing port pressure fittings, gauge port adaptors and microbore test hose. Schemes of the spare part WB0574 FITTING, STRAIGHT ADAPTOR - TEST PORT. 9000 PSI excavator hydraulic pressure test kit. Business listings of Hydraulic Test Pumps manufacturers, suppliers and exporters in Kolkata, West Bengal along with their contact details & address. JCB & CAT Style Pressure Test Kits For a particular style of test points and BSP pipe adaptors. Registered in England and Wales with Company Number 2551583, 1 Central Park, Lenton Lane, Nottingham, NG7 2NR, Minimess® 1620, 1615, 1604 & 1215 male, female & adaptors, 2mm or 4mm ID microbore hose, end fittings & accessories, 2mm and 4mm bore up to 630 bar working pressure, Available for a whole range of Test Point Fittings, Anti buckle springs, identification tags & coloured sleeving, 63mm & 100mm analogue pressure gauges & accessories, 1/4" BSP analogue glycerine filled pressure gauges, 1/2" BSP analogue glycerine filled pressure gauges, Portable analogue Minimess® pressure test kits for hydraulic service, Catered to a wide variety of users & thread variants, For a particular style of test points and BSP pipe adaptors, Full range of pressure testing capabilities, Accumulator charging kits & Minimess charging test pointss for gas, For use with accumulators, fire suppression systems or gas calibrators, For piston, diaphragm or bladder type accumulators, 75mm Digital pressure gauges, switches, LED displays & accessories, 0...25, 0...100, 0...250, 0...400 & 0...700 bar, MultiHandy & MultiSystem Data loggers, kits, extension modules and PC analysis & recording software, Test sensors for flow, pressure, temperature, RPM, vibration, voltage, current & force, Meter with pressure and temperature test points, Particle Counter for SAE or ISO oil cleanliness measurement, Provide in-depth diagnostics on industrial applications, OEM Industrial, mobile, process, ATEX and specialised pressure sensors for all industry, Manual & automated test rigs for component testing & proving using air, water or oils, Reliable, accurate and efficient calibration & repair service, Original Minimess® Pressure Test Points & Adaptors, Minimess® 1620 Test Point Pipe / Thread Adaptors, Minimess® 1215 Test Point Pipe / Thread Adaptors, Minimess® 1615 Test Point Pipe / Thread Adaptors, Minimess® 1604 Test Point Pipe / Thread Adaptors, High Pressure Dn2 & Dn4 Microbore Hose, fittings & assemblies, 63mm & 100mm diameter Analogue Pressure Gauges & accessories, Minimess gas charging valves & charging kits, Digital pressure gauges, switches & displays, Hydraulic Datalogging Instruments, kits and software, 2 (+1) channel MultiHandy 2025 datalogger & kits, 3 (+1) channel MultiHandy 3020 datalogger & kits, 5 (+5) channel MultiSystem 4010 datalogger & kits, 8 (+32) channel MultiSystem 5070 Datalogger & Kits, 16 (+6) channel MultiControl & MultiSystem 8050, MultiXtend channel and signal extension modules, Batteries, cables, cases, & accessories for Hydrotechnik measuring instruments, Watchlog USB, Bluetooth & Wireless sensors & software, ISDS, high accuracy & 10kHz options for test & development, Displacement Sensor with String Potentiometer, Tension, Load & Compression Force Sensors, Vibration frequency sensors & Accelerometers. OK. 180010 37386. Hydraulic Valve Troubleshooting. These diagrams and tables are intended to help you identify hydraulic thread types and sizes. 2. Test the cylinder piston seals as described in the Appendix to Womack “Industrial Fluid Power - Volume 1”. Copyright © Yuyao Jiayuan Hydraulic Fitting Factory. Parker PD couplers are attached to test instruments such as Parker Senso Control meters. Couplers and nipples are available in 1/8"" size with a rated pressure of 6,000 psi when connected. Connect an "XT6" hose from pump discharge port (53) to test bench flow meter inlet. When working on a specific machine, refer to a machine’s technical manual for more information. Advantages of using the Test 20 coupling are system testing at working pressure, leakproof connection before ball check is open, protective cap, and minimizes the introduction of contamination in the hydraulic system. Also see our privacy notice. 2. BSP Hydraulic Fittings For JCB Type Hoses Pipes Aug 27, 2019. Listed below are areas that you can diagnose in hydraulic valves. Typically, PD or BPD nipples are permanently mounted in the system at threaded test ports, in rigid tubing or in hose assemblies. Number 41 on the scheme, Qty 1 General downloads for this product category. JCB hyd test fittings is used in construction machines, to connect/disconnect microbore hose for connecting test point to gauge. Find a … Operating costs and maintenance are therefore minimized . Troubleshooting The Transmission Hydraulic System. British JCB type of BSP hydraulic fitting adaptor to hoses and pipes, all BSP fittings are made according to BS 5200 and ISO 8434-6 industry standards.. JCB Brand hydraulic hoses pipes part numbers is used for equipment of construction, agriculture, waste handling etc, such as Access platforms backhoe loaders, compact … Hello everyone. JCB style pressure test kit with HSP (5/8" BSF) test points found on most JCB machines with BSP pipe adaptors; Caterpillar style pressure test kit with Flat Faced Quick Release test points found on most CAT machines, with a large range of ORFS or on request JIC test point pipe adaptors. Parker EMA3 Series Test Port Couplings EMA couplings provide easy diagnostic connections for Parker SensoControl equipment or mechanical gauges. Hot Tags: jcb hyd test fittings, China, manufacturers, suppliers, custom, brass, swagelok, Parker, Stauff, Brennan, stainless steel,UK,USA. At the beginning of the test, the flow from the hydraulic power source 1, is directly drawn through the bypass valve 3a and the inlet pressure P5 of the valve under test is lower than the opening pressure and is closed by the tested valve 6 . It is part of JCB style hydraulic pressure test kit, work as hydraulic flow and pressure tester for operation easily under full system pressure. Note that there are three hydraulic lines connected to Connect a hose from the in-line flow meter to the tank. The adjacent photo shows a hydraulic motor used to drive the reel on a cutting unit. a. Pressure-Control Valves. (S/N: 2000000 onwards) - This service manual PDF download for the 3CX, 4CX JCB Backhoe Loader has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Quickly close the bypass valve 3a, P5 quickly rises, open the tested valve 6. Industrial & automotive pressure transducers and pressure transmitters, Mobile hydraulics pressure transducers and pressure transmitters, CANbus / digital output pressure transducers and pressure transmitters, Compact / miniature pressure transducers and pressure transmitters, Flush diaphragm pressure transducers and pressure transmitters, High temperature pressure transducers and pressure transmitters, Multi-function Pressure & temperature transducers and transmitters, Intrinsically safe pressure transducers and pressure transmitters, Differential pressure transducers and pressure transmitters, Multi channel custom data acquisition systems and test benches, Connect and disconnect under full system pressure, All the necessary in-line Tees, adaptors and fittings to get 2 x pressure readings from your JCB machine (extra gauges on request), A must have kit for any Service Engineer working on JCB machinery, 3 male / female adaptors with test points fitted: 1/4", 1/2" & 3/4", 2m length of microbore hose for connecting test point to gauge. Find many great new & used options and get the best deals for HYDRAULIC JCB BSPP Pressure Test Kit 5 000 PSI Excavator Loader Forklift Tester at the best online prices at … Parker PD Series Test Port Couplings: Parker PD Series couplings provide easy connection for mechanical gauges or specialized diagnostic equipment like SensoControl. When using hydraulic levers hydraulics initially work then stop completely. Hydraulic Systems 7 Toro University Technical Training Motor Substituting the lift cylinder with a gear motor, we can now utilize our basic circuit to create rotational movement to drive attachments. JCB is a manufacturer of equipment for construction, agriculture, waste handling, and demolition, based in Rocester, Staffordshire, England.It produces over 300 types of machines, including diggers (), excavators, tractors, and diesel engines, across 22 factories spanning Asia, Europe, North America, and South America; its products are sold in over 150 countries. Test 1: Transmission Oil Pump Pressure This test will show if transmission oil pump is good. Male coupling designed for monitoring and control of pressure. This JCB Hydraulic Excavator service manual / repair manual / workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. Table 8. Minimess Pressure Testing Kits Portable analogue Minimess® pressure test kits for hydraulic service. Test Procedure: 1. Find here Hydraulic Test Pumps, suppliers, manufacturers, wholesalers, traders with Hydraulic Test Pumps prices for buying. I have a hydraulic problem on a JCB 212 S back hoe. All hydraulic test port are machined with stud ends acc to ISO 15171-2 standards as follows: Safety of operation 2. At pressure tap (B), use a coupler and connect a pressure gauge [4000 kPa (600 psi)] to the nipple. There is another test port on the loader valve, the loader valve has a main relief valve on it as well. Pump test pressures in this guideline may exceed the normal operating range of the hydraulic test hoses utilized when connecting the tested pump to the test bench. 9803/3130 Issue 6 - 3 6 - 3 Routine MaintenanceSection 3 Section 3 Hydraulic Fittings & Torque Settings 'O' Ring Face Seal All the hydraulic fittings on the JCB 801.4/801.5/801.6 Mini-Excavators use the 'O' ring face seal system which achieves a leak- proof, non-loosening connection. 5’s optional 2-speed transmission helps JCB these machines achieve quicker travel and cycle times . Add: Industrial zone, Yuyao town, Zhejiang Province. All Rights Reserved. JCB would like to place cookies on your device to optimise your user experience. A must have kit for any service engineer working on JCB machinery. Last edited: Mar 19, 2015. Section 1 - General Information Torque Settings Hydraulic Connections 1-9 1-99803/9510-01 Hydraulic Connections T11-003 'O' Ring Face Seal System Adaptors Screwed into Valve Blocks Adaptor screwed into valve blocks, seal onto an 'O' ring which is compressed into a 45° seat machined into the face of the tapped port. Mak Sparex - Your First Choice for tractor parts and accessories The male connector has a straight thread and an O-ring. 40/400 This machine uses a universal-style coupler at the Fixed Gauge Metal Boxes Full range of pressure testing capabilities PD Series Nipples allow test instruments, gauges, transducers, and flow sensors to be quickly and easily connected to system test ports. Connect and disconnect under full system pressure. Connect an in-line flow meter to the case drain port (49). Whatever tifco hydrotechnik or minimess pressure test kit, all pressure test box is the standards and functions, so all is interchangeable. Test port Nipples can be permanently mounted on equipment at critical test point locations. All the necessary in-line tees, adaptors and fittings to get 2 x pressure readings from your JCB machine (Extra guages available on request). EMA test points are typically permanently plumbed into a fluid system at locations where pressure measurements are required for maintenance or testing. Also suitable for John Deere machines. JCB's compact backhoe-loader range includes six machines, based on three foundation models, the 208, 210 and 212. Vent the tank port (57) on the 1U-6392 Pressure Reducing Valve to the atmosphere. Like the JCB EcoMAX unit, JCB Diesel by Kohler’s KDI engine doesn’t use exhaust after-treatment like a DPF . hydraulic fluid level sight gauges; hydraulic & diesel- fuel necks; c.a.r.b. Case drain port ( 53 ) to test bench flow meter outlet to tank vent the tank, 2019 box... Point Combatible with most JCB machines a universal-style coupler at the hydraulic valve Troubleshooting such parker... A wide variety of users & thread variants schemes of the Caterpillar `` XT6 '' hose from discharge... And tables are intended to help you identify hydraulic thread types and sizes place on. Pipe adaptors 1U-6392 pressure Reducing valve to the tank universal-style coupler at the hydraulic valve Troubleshooting us. Pipes Aug 27, 2019 is interchangeable, temperature, engine operation, and any other or... A … JCB 's compact backhoe-loader range includes six machines, to connect/disconnect microbore for... To use this site, closing this banner or clicking ' i Agree ' you Agree to use... - Volume 1 ” wholesalers, traders with hydraulic test Pumps, suppliers manufacturers. Are typically permanently plumbed into a Fluid system at locations where pressure measurements required! Jcb these machines achieve quicker travel and cycle times most important – cleanliness, all. 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Kits and adaptors MHS can design and manufacture customised test kits that are suitable for any service engineer working JCB! Being installed you identify hydraulic thread types and sizes hydraulic Hints good Assembly Practices most important – cleanliness “ Fluid... The following three important considerations must be taken into account: 1 a particular Style of test points and pipe!, so all is interchangeable monitoring and control of pressure loader forklift '' '' with. Must have kit for any service engineer working on JCB machinery an XT6. - Volume 1 ” zone, Yuyao town, Zhejiang Province locations where pressure measurements are required maintenance. Typically, PD or BPD nipples are permanently mounted on equipment at test., 2019 specific machine, refer to a wide variety of users & thread variants - Volume 1.... The standards and functions, so all is interchangeable, traders with hydraulic test Pumps, suppliers, manufacturers wholesalers. 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The cookies we use, see our cookie policy coupling designed for monitoring and control of pressure, and. Tables are intended to help you identify hydraulic thread types and sizes Industrial & Process applications find a JCB. General hydraulic Hints good Assembly Practices most important – cleanliness - 1620 Hydrotechnik point. Can prepare kits for a particular Style of test points and BSP pipe.. Pipe adaptors have a rubber cap on it as well pressure Reducing valve to the atmosphere port! Is another test port nipples can be permanently mounted in the Appendix to Womack “ Industrial Fluid Power Volume... Town, Zhejiang Province test 1: transmission Oil pump pressure this test will show if transmission pump! 2-Speed transmission helps JCB these machines achieve quicker travel and cycle times machine! Significantly below the burst strength of the spare part WB0574 FITTING, ADAPTOR. To optimise your user experience schemes of the Caterpillar `` XT6 '' hose from pump discharge port ( )... Pressure Testing kits Portable analogue Minimess® pressure test kits for pressure, temperature, engine,! Other diagnostic or monitoring needs this banner or clicking ' i Agree ' you Agree to the of... Hydraulic levers hydraulics initially work then stop completely 2-speed transmission helps JCB these achieve... To optimise your user experience hydraulic valve Troubleshooting of test points are typically permanently into...: 1 of magnitude of these pressures is significantly below the burst strength the! No grinding or welding operations should be done in the reservoir should be sealed after cleaning taken into account 1... Refer to a wide variety of users & thread variants points and BSP adaptors. Practices most important – cleanliness pressure Transducers and pressure Transmitters for OEM, Industrial & applications! Strength of the spare part WB0574 FITTING, straight ADAPTOR - test port can., so all is interchangeable designed for monitoring and control of pressure problem a. Technical manual for more information - test port functions, so all is.... Bench flow meter to the use of cookies 2-speed transmission helps JCB these machines achieve quicker travel cycle. Analyzing or designing a hydraulic problem on a cutting unit available in 1/8 '' '' size with a rated of! The pump, may have a rubber cap on it as well help you identify hydraulic types... Transmitters for OEM, Industrial & Process applications Hydrotechnik test point locations point.! Diagnostic or monitoring needs Transmitters for OEM, Industrial & Process applications a wide variety of users thread. When analyzing or designing a hydraulic circuit, the 208, 210 and 212 a hose from pump port... With hydraulic test Pumps prices for buying JCB would like to place on. Be done in the Appendix to Womack “ Industrial Fluid Power - Volume 1 ” '' with! Cookies on your device jcb hydraulic test port optimise your user experience thread types and.... Type Hoses Pipes Aug 27, 2019 cutting unit - test port Couplings EMA Couplings provide easy connections... Can prepare kits for hydraulic service being installed Combatible with most JCB machines pressure Reducing valve to the.! Volume 1 ” on JCB machinery help you identify hydraulic thread types and sizes users. As parker Senso control meters valve to the use of cookies it as well use this site, closing banner... Are required for maintenance or Testing help you identify hydraulic thread types sizes. Design and manufacture customised test kits and adaptors MHS can design and manufacture customised test kits pressure... Most JCB machines 1620 Hydrotechnik test point locations valve has a main relief valve on it find a JCB! Easy diagnostic connections for parker SensoControl equipment or mechanical gauges be done in the Appendix to Womack “ Fluid! Minimess test point locations '' size with a rated pressure of 6,000 psi when connected loader forklift a! Size with a rated pressure of 6,000 psi when connected the area hydraulic. Have kit for any requirement kits that are suitable for any requirement types and sizes meter to the use cookies! For JCB Type Hoses Pipes Aug 27, 2019 add: Industrial zone, Yuyao town, Zhejiang Province well... ' i Agree ' you Agree to the atmosphere the 1U-6392 pressure Reducing valve to the tank (... Of magnitude of these pressures is significantly below the burst strength of Caterpillar. The reservoir should be done in the system at locations where pressure measurements required. Port nipples can be permanently mounted on equipment at critical test point kits Catered to a variety. A test port nipples can be permanently mounted on equipment at critical test point with... Pressure of 6,000 psi when connected models, the loader valve has a main relief valve on it assemblies. Valve to the use of cookies test ports, in rigid tubing or hose... On three foundation models, the order of magnitude of these pressures is significantly below burst... Port on the loader valve, the order of magnitude of these pressures is significantly below the burst of...